Brocks-performance Alien Head 2 Full System 14" Muffler ZX-10R ( Manuel d'utilisateur Page 4

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Document ID 993210
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Page 4 of 7
STEP 4: Remove the Stock Muffler:
Remove the 2 bolts connecting the heat shield to the muffler.
Remove the heat shield from the muffler.
Loosen the clamp between the muffler and catalytic converter.
Remove the passenger foot peg bolt.
Pull the muffler body to the rear to release it from the catalytic converter.
STEP 5: Remove the Stock Catalytic Converter:
Disconnect the servo cables from the servo motor located under the passenger seat. These
cables will be removed with the stock muffler. Do not remove or disconnect the servo motor.
Loosen the clamp between the catalytic converter and headers.
Remove the bolt holding the catalytic converter to the frame.
Pull the catalytic converter to the rear to release it from the headers.
STEP 6: Remove the Stock Header Assembly: The procedure described below does not
require removal of the radiator. However, the fit is tight, and care should be taken to avoid damage to
the radiator.
Locate the lower radiator bracket that connects the radiator to the center of the engine block.
Remove the bolt (6 x 22mm) from the bracket supporting the lower portion of the radiator
(Figure 7). This will allow you to gently ease the radiator forward for additional clearance when
removing the headers.
Remove the header nuts. Use of an extension will allow easier access to the header bolts. There
are two bolts per header tube (Figure 8). Once the bolts are removed do not allow the header
flanges to fall and contact the radiator.
Once all bolts are removed, carefully remove the header from the engine.
Figure 7 Figure 8
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